Common errors in labeling machines and effective solutions

Labeling machines is an important equipment in the manufacturing and packaging industries. It helps preserve and transport products safely and effectively. However, during use, the labeling machine may encounter some errors. The following article will highlight common errors in labeling machines and effective ways to fix them.

Common errors in labeling machines

Below are some common errors in labeling machines:

• Errors in sticking labels, misaligned labels: This is the most common error in labeling machines. This error can be due to many reasons such as:
  • The sticker is wet or dusty;
  • The labeling machine is misaligned, the label axis is moved;
  • Labeling parameters set incorrectly.
• Error of uneven label output: This error is often caused by a misaligned labeling machine, unstable labeling speed,…
• Error of power source but when labeling does not come out: This error may be due to unstable power source, or the labeling machine is broken.
• Central processing system error: This error may be due to a broken mainboard of the labeling machine, or a faulty operating system software.
• Error with a little or too much excess stamp edge: This error may be due to a damaged label axis, or incorrect setting of labeling parameters.
• Error of wrong stamp, misaligned stamp: This error may be due to a broken sensor recognizing the stamp position, or incorrect setting of labeling parameters.
• Wrinkled stamping error: This error is often caused by torn stickers, dirty labeling machine,…

How to fix labeling machine errors

To fix common errors in labeling machines, you can refer to the following methods:

• Errors in adhesive stamps and misaligned stickers:

  • Check the sticker to see if it is wet or dusty. If so, dry or remove dirt.
  • Check the labeling machine to see if it is misaligned or if the label axis has moved. If so, re-adjust the machine’s position.
  • Check the labeling parameters to see if they have been set correctly. If not, please adjust the parameters again.

• Error of irregular stamp output:
  

  • Check the labeling machine for deviations and whether the labeling speed is stable. If so, re-adjust the machine’s position, or change the labeling speed.

• Power source error but when pasting, the stamp does not appear:

  • Check the power source to see if it is stable. If not, use a stable power source.
  • Check the labeling machine to see if it is damaged. If so, bring the device to a service center for repair.

• Central processing system error:

  • Check the labeling machine to see if the mainboard is damaged. If so, bring the device to a service center for repair.
  • Update the operating system software for the labeling machine.

• Error of stamp edge being a little or too much:

  • Check the label axis for damage. If so, replace the label axis.
  • Adjust the labeling parameters again.

• Error running wrong stamp, misaligned stamp:

  • Check the stamp position recognition sensor to see if it is damaged. If so, replace the sensor.
  • Adjust the labeling parameters again.

• Wrinkled stamp error:

  • Check the sticker to see if it is torn. If so, replace the sticker.
  • Clean the labeling machine regularly to avoid dust and dirt sticking to it, causing labels to wrinkle.

Note when using the labeling machine

To minimize labeling machine errors, you need to note the following:

• Clean the labeling machine regularly to avoid dust and dirt sticking to it, affecting the machine’s operation.
• Place the labeling machine in a cool place, away from direct sunlight.
• Use high quality stickers that match the labeling machine’s specifications

Explore more

In addition to the common errors in labeling machines mentioned above, there are also some other less common errors such as:

• Error of labeling machine not receiving labels: This error may be due to the labeling machine having a damaged label recognition sensor, or the label not being applied correctly.
• Error of machine applying overlapping stickers: This error may be due to the labeling speed being too fast, or the stickers not being aligned correctly.
• Error when the labeling machine has a stuck stamp: This error may be due to a torn label, or the labeling machine has a damaged label shaft.

If you encounter these errors, you should contact the supplier or warranty center for troubleshooting support.

Conclude

With the above information, hopefully you know how to fix common errors in labeling machines. Be sure to clean the labeling machine regularly, use high-quality stickers and refer to the manufacturer’s instructions for use to minimize errors. If you cannot fix common errors in the labeling machine yourself, you should contact the supplier or warranty unit for support.

– Alphapack is a leading manufacturer and supplier of labeling machines, packaging machines, and filling machines in Vietnam. In addition, the company also provides professional machinery warranty and maintenance services, helping customers feel secure in use. If you are looking for a reputable labeling machine supplier or technical support, contact Alphapack for advice and support.

• Alphapack Technology Engineering Joint Stock Company
  • Hotline: 0932.617.317 – 0942.388.979
  • Address: 685/9 National Highway 1A, Binh Hung Hoa Ward, Binh Tan District, Ho Chi Minh City
  • Email: info@alphapack.vn
  • Website: https://alphapack.vn/